Every garment company strives to develop the most effective and adaptable SOP. As the cutting section is a critical part of the garments manufacturing process, creating a detailed SOP is essential. This document serves as a simplified guide for establishing an SOP in the cutting section. Displaying the SOP prominently in the workplace helps minimize errors and improve operational efficiency.
Fabrics Relaxation Procedure
ü Fabrics must be relaxed for 24 hours by unrolling them in the cutting section.
ü The relaxation date and time must be recorded.
ü After fabric spreading, allow a further relaxation period of 2 hours before cutting.
ü This ensures fabric stability, reducing shrinkage or distortion during subsequent processes.
Before Cutting Procedure
1. Marker
and Quality Check:
ü Receive markers and conduct a quality check by the cutting QC team.
ü Ensure marker accuracy and alignment with the style requirements.
2. Fabric
Spreading:
ü Spread fabric based on the shade chart or shade grouping provided by the fabric warehouse or fabric quality control team.
ü Maintain related tension and balance throughout the spreading process.
ü Prepare a spreading report, documenting all necessary details, including fabric width and defects.
3. Spreading
Quality Checkpoints: Inspect the following aspects:
ü Table marking
ü Ends
ü Leaning
ü Tension
ü Narrow goods
ü Remnants
ü Ply height
ü Marker placement
ü Fabric flaws
4. Lay
Limits:
ü For woven fabrics, the maximum lay length is 14 meters, and the height is 3 inches.
ü Follow safety guidelines to prevent excessive tension or fabric damage.
5. Lay
Chart: Maintain a roll-wise lay chart to ensure traceability and minimize
fabric wastage.
6. Quality
Inspection: The quality inspector monitors the fabric laying process and
checks for consistency.
7. Marker
Placement:
ü The cutting spreader places the marker accurately after fabric laying is completed.
ü Alignment for Striped or Checked Fabrics:
ü Use hooks or threads to ensure proper alignment for uniform patterns.
8. Pre-Cutting
Preparation:
ü Attach clamps and gum tape to secure fabric layers before cutting.
ü Display the shade chart prominently during the fabric laying process.
9. Cutting
Quality Checkpoints: Inspect for:
ü Miss cuts
ü Rugged cutting
ü Notches
ü Matching plies and patterns
After Cutting Procedure
1. Bundle
Quality Check:
ü
Inspect every bundle using a hard pattern at
three different positions.
ü Confirm alignment with the marker and ensure precise cutting.
2. Numbering
and Bundling: Separate bundles according to the spreading report. Identify
each bundle with the following details:
ü Style
ü Cutting number
ü Bundle number
ü Size
ü Serial number
ü Shade number
ü Part name
3. Inspection
of Cut Panels:
ü
Conduct a 100% inspection of cut panels to
ensure quality compliance.
ü Replace defective panels with remnants from the same lay chart, maintaining the correct shade and grain line.
4. String
Binding: Use light-colored strings for light-colored bundles and
deep-colored strings for deep-colored bundles.
5. Storage:
ü
Cover light-colored fabrics with poly film to
protect them from dirt and contamination.
ü Store cut panels on racks or pallets to maintain organization and cleanliness.
6. Delivery:
ü
Prepare all cut panels for delivery to the
sewing section.
ü Verify the quantity and quality before transferring the panels to ensure smooth workflow.
Benefits of Implementing Cutting Section
SOP
ü Consistency: Ensures uniform quality and reduces variability in the cutting process.
ü Efficiency: Minimizes time wastage and enhances productivity.
ü Error Reduction: Reduces the chances of defects or misalignment during cutting.
ü Traceability: Provides a clear record of activities for future reference and audits.
ü Compliance: Meets industry standards and customer expectations.
By adhering to this comprehensive SOP, the cutting section can achieve higher efficiency, minimize errors, and ensure superior quality in the garments manufacturing process. Regular training and monitoring can further enhance adherence to these guidelines, paving the way for operational excellence and customer satisfaction.
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